Forklift Collision Avoidance

Protect your people and equipment with our advanced forklift collision avoidance solution, built for real-time awareness and operational safety.

An Intelligent Approach to Forklift Safety

Pozyx’s Forklift Collision Avoidance Solution combines ultra-wideband (UWB) technology and AI-driven detection to proactively prevent collisions. Whether you're protecting people, vehicles, or infrastructure, the system offers reliable, high-precision detection that works with or without RTLS infrastructure—adaptable to your site's unique needs.

Developed in partnership with a trusted technology provider, this solution integrates seamlessly with the Pozyx RTLS.

An industrial tag is being put on an asset.
1

Universal & easy to deploy

Compatible with any forklift, regardless of brand or type. The plug-and-play system installs in under 30 minutes—no complex setup or infrastructure required.

2

Smart, Configurable Safety

Customize alerts, detection ranges, and speed limits through an intuitive online dashboard to fit your unique site conditions and safety policies.

3

Accurate, 360° Detection

Benefit from real-time awareness with 360° coverage, 15cm detection accuracy, and up to 30m range—even without RTLS. In RTLS-enabled areas, track with 10-30cm precision.

Use-cases of Forklift Collision Avoidance

Forklift collision avoidance use case forklift pedestrian

Forklift Pedestrian Collision Avoidance

Protect your most valuable asset: your people. With real-time detection and alerting, the system warns both forklift drivers and pedestrians when they come dangerously close—helping prevent accidents in high-traffic or low-visibility areas. Pedestrians can be detected in two ways: by wearing a dedicated tracker, or through AI camera recognition directly connected to the forklift-mounted sensor.

  • Real-time proximity alerts (audible & visual)
  • Configurable distance thresholds
  • Dual detection: wearable trackers or AI camera-based recognition
  • Ideal for blind corners, shared zones, and dynamic environments
Forklift collision avoidance use case forklift forklift

Forklift to Forklift Accident Prevention

Prevent costly damage and downtime by avoiding vehicle-to-vehicle collisions. The system continuously measures the direct distance between forklifts, triggering alerts when they come too close—no RTLS infrastructure required. With 360° coverage and high update rates, drivers gain enhanced awareness, even in congested or low-visibility areas.

  • Direct UWB-based distance measurements between forklifts
  • Real-time alerts without the need for RTLS
  • 15cm accuracy with 10 updates per second
  • Works in mixed-fleet environments
Forklift collision avoidance use case speed control

Zone-based Forklift Speed Control

Improve safety and compliance by automatically adjusting forklift speed based on location. Using predefined zones—such as pedestrian areas, loading docks, or narrow aisles—the system can enforce speed limits dynamically. This helps reduce the risk of accidents without relying on driver behavior alone.

  • Automatically adjusts speed based on location
  • Define slow zones, pedestrian-only areas, and restricted regions
  • Fully configurable thresholds
  • Helps enforce safety rules and reduce wear on equipment
Forklift collision avoidance use case forklift gate protection

Gate Protection

Prevent accidental impacts and protect critical infrastructure by monitoring proximity around gates, doors, and dock entries. The system detects approaching forklifts and triggers visual or audible alerts—or slows them down—before they reach restricted or sensitive zones.

  • Detects forklifts approaching gates or dock doors
  • Triggers configurable alerts or speed reductions
  • Reduces damage to gates, doors, and access systems
  • Ideal for automated door areas and high-traffic intersections
Rugged and Reliable
The sensor delivers 100dB audio and LED visual warnings, with UWB, BLE 5.2, Wi-Fi, and RS232 connectivity. Built for tough environments, it’s IP67-rated and operates from -20ºC to +60ºC.
View full technical specs
Forklift collision avoidance sensor photo

Flexible Deployments

Whether you're looking for a quick safety upgrade or a full-scale smart fleet system, our forklift collision avoidance solution adapts to your infrastructure and goals.

forklift pedestrian safety with rtls
  • No Infrastructure Required
    Collision avoidance and pedestrian detection work out-of-the-box using direct UWB ranging and onboard AI—ideal for fast deployment and high-impact safety improvements.
  • Minimal Infrastructure for Zone Control
    Zone-based speed regulation requires only a few UWB anchors to detect forklift presence in predefined areas—offering smarter control with minimal setup.
  • Full RTLS for Advanced Capabilities
    In a fully equipped RTLS environment, unlock high-precision tracking (up to 10cm) and advanced features like real-time fleet visibility, incident replay, heatmapping, usage analytics, and workflow optimization.
Learn more about Forklift Tracking

Built for Safety & Performance

Our forklift collision avoidance system combines advanced technology with ease of use, ensuring safety, efficiency, and real-time awareness in any industrial environment.

  • Tag-Based or Tagless Pedestrian Detection – Detect pedestrians via wearable tags or AI camera, depending on your environment.
  • Forklift Speed Control – Automatically adjust forklift speed in designated zones or when a forklift, pedestrian, or gate is detected nearby.
  • Edge Processing AI Camera – Real-time pedestrian recognition without cloud latency.
  • Safety Analytics – Analyze the Safety of your facility. Identify and replay dangerous situations.
  • Reports – Generate detailed insights to track trends and improve decision-making with over 15 unique downloadable reports.
  • Dashboards – easily connect to your favourite BI tool.

How can Pozyx improve Forklift Safety?

Contact Sales